Online Viscosity Measurement in the Food Stuffs Industry |
Written by AIA |
Why measure viscosity?Quality is of paramount importance in the making of creme cheese or syrup as poor quality would cause extensive downtimes in the production process. Downtimes in the process have to be avoided. In the dairy industry, products such as creme or fermented milk products, pudding and dessert are wares whose individual characteristics can be destroyed in part or entirely if the flow characteristics of the goods are not known or are interpreted incorrectly. From the viscosity, the producer recognises the products behaviour which is important for process control and decisive for the quality of the product. Viscosity is a measured value which in earlier times was determined offline and only with great effort. These offline measuring instruments determined only the viscosity itself. Today, one is able to measure mass and volume as well as the density, together with the viscosity of a material. What is viscosity?The viscosity of a material is based on the changing behaviour between the molecules in a liquid. These molecules are connected with one another in a certain way. As the mobility of the molecules depends on the temperature, the viscosity of the material can decrease substantially with increasing temperatures. This means that a (flowing) movement leads to internal forces i.e. internal friction. Expressed in another way, viscosity is an indication as to how “easily” a material flows. How is viscosity measured?With the torsional movement, shear forces are built up between pipe wall and the material inside of the pipes (fig. 1). These shear forces are proportional to the energy required for the generation of the measuring signal. All measured results such as temperature, density, mass and viscosity are shown online in qualitative as well in finite values, depending on the material, to be communicated to the outputs. The above process used in the generation of measuring signals ensures that the customer receives an intelligent and cost effective solution without increased costs. Today, the importance of viscosity measurement is still often underestimated. If used at all, it is carried out using extensive and time consuming measuring cycles. This task can be carried out in the same measuring cycle along with the measurement of temperature, density and mass flow. — Michael Mies
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